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Services

Five service lines, delivered from the first sketch to the machine running on your floor — with no handoffs between design, build and support. Every machine and fixture below was designed, built and run off for a manufacturer, most of them in Upstate South Carolina.

Machine design and build

Every machine we build starts here: modeled in SolidWorks, dimensioned to GD&T, checked for tolerance stack-up and designed to be made, not just drawn. Fabrication through established machining and fabrication partners.

SolidWorks machine designGD&T and tolerance stack-upMachine framing in extrusion and tubingSheet metal and weldmentsDrawing packages
Machine design and build

Custom equipment, test stands, poka-yoke fixtures and tooling

Purpose-built equipment for one part and one process. Assembly and verification stations that make a missed step impossible, leak and functional test stands, presses and crimping machines, adhesive dispensing cells, gages and inspection fixtures.

Poka-yoke stationsLeak and pressure test standsPresses and crimping machinesGo/no-go gagesMaterial handling and work cartsMachine rebuild and safety retrofit
Custom equipment and fixtures

Robotics automation — design, integration, programming and service

Robotic cells from feasibility through commissioning, including the parts most integrators subcontract: reach and cycle-time studies, custom end-of-arm tooling, offline programming, safety integration and operator training.

ABB, FANUC, KUKA, Universal RobotsRobotic grinding, sanding and polishingRobotic 3D scanningLaser welding and laser ablationCell layout and cycle-time simulationCustom EOATSafety and PLC integration
Robotics and integration

Reverse engineering, 3D scanning, 3D printing and prototyping

When a part is obsolete, undocumented or worn out, the physical part becomes the drawing. Scanned or measured directly, modeled parametrically, dimensioned to a manufacturable drawing and verified against the original before anything is cut.

3D scanning and mesh-to-CADLegacy tooling and diesInjection mold cavity and coreIn-house 3D printingCNC and industrial additive
Reverse engineering and scanning

Project delivery, DFM and NPI

Project capacity without a hire. For established manufacturers, we take a defined project end to end under your team's direction. For early-stage products, we build the prototypes, fixtures and production setup that get you to volume.

Project management and vendor managementDesign for manufacturabilityFunctional prototypingProduction roadmaps
Project delivery and NPI

How a project runs

SCOPING CALL TO RUN-OFF

1 · Scoping call

Send the part, the old drawing or a phone photo. We talk through the process, the cycle and what "good" has to look like on your floor.

2 · Fixed-price quote

Scope, deliverables and a lead-time range in writing. Fixed price after the scoping call, no hourly billing.

3 · Design and build

Concept, design review with you, drawings, build, and controls with our PLC and robotics specialists.

4 · Install and run-off

Installed and run off on your floor, with operator training and documentation. Support continues after run-off, from the same people who built it.

Ready to start? We reply within 24 hours.

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